TCI Identification
The following is a guide to determing if a used TCI is appropriate for a given machine:
750XS (MaximX)
Lighting System
LIGHTING SYSTEM
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Signal System
SIGNAL SYSTEM
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Transmission
TRANSMISSION
1. Inspect:
• Shift fork cam follower 1
• Shift fork pawl 2
• Guide bar 3
Scoring/Bends/Wear-> Replace.
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Radiator Pipes, Carburettor Joints and Oil Delivery Pipe
RADIATOR PIPES, CARBURETOR JOINT, AND OIL DELIVERY PIPE
1. Install:
• Union bolt with copper washer 1
• Cylinder head side cover 2
Oil Delivery Pipe: 21 Nm (2.1 m-kg, 15 ft-lb)
Cylinder Head and Camshaft Case
1. Remove
• Lifters 1
• Valve pads 2
NOTE:
Identify each lifter and pad position very carefully so that it can be reinstalled in its original place.
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Lower Crankcase
LOWER CRANKCASE
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Camshafts, Chain and Sprockets
CAMSHAFT, CAM CHAIN, AND CAM SPROCKET
Camshaft
1. Measure:
• Large cam lobe length 1
• Small cam lobe length 2
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Pistons, Starter, Generator and Pickup Coil
PISTON AND CAM CHAIN GUIDE
Mark each piston so it can be reinstalled in the appropriate cylinder.
1. Remove:
• Piston pin clips 1
• Piston pins 2
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Oil Pump, Clutch and Water Pump
OIL PUMP AND OIL PAN
1 Chain cover
2 Oil pump sprocket
3 Oil pump drive sprocket
4 Oil pump cover
5 Inner rotor
6 Spring
7 Relief valve
8 Shaft
9 Dowel pin
10 Outer rotor
11 Dowel pin
12 O-ring
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