OIL PUMP
1. Remove:
•Screw
• Pump cover 1
• Pump shaft 2
• Pin 3
• Inner rotor 4
• Outer rotor 5
• Spring 6
• Relief valve 7
2. Measure:
•Clearance "A" (between inner rotor 1 and outer rotor 2
• Clearance "B" (between outer rotor 2 and pump housing 3 )
Out of specification -> Replace oil pump.
|
Oil Pump Clearance: |
Clearance A |
0.03 ~ 0.09 mm (0.0012- 0.0035 in) |
Clearance B |
0.03 ~ 0.08 mm (0.0012- 0.0031 in) |
PRIMARY DRIVE
1. Inspect:
• Primary drive gear 1
• Primary driven gear2
Wear/Damage -> Replace both gears,
Excessive noises during operation-► Replace both gears.
Primary Reduction Ratio: |
No. of teeth |
Ratio |
Drive |
Driven |
58 |
97 |
1.672 |
STARTER DRIVE
Electric Starter Clutch
1. Check:
• Roller 1 operation
• Spring 2 operation
• Spring cap 3 operation
Unsmooth operation -> Replace one-way clutch.
2. Inspect:
• Surface 4 of the idle gear
Pitting/Wear/Damage -> Replace.
Starter Clutch Shaft (A.C.G. shaft)
1. Check:
• Shaft 1
• Oil seal 2
Wear/Damage — Replace.
• Bearing 3
Unsmooth operation - Replace.
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