650J (Maxim)

Wheels and Brakes

Submitted by xjcdadmin on Mon, 05/10/2010 - 18:49

CHAPTER 5. CHASSIS

 

FRONT WHEEL

A. Removal

1.    Place the motorcycle on the center stand.

2.    Remove the cotter pin and wheel axle

3. Remove the speedometer cable holder securing bolt.

Chassis Maintenance

Submitted by xjcdadmin on Mon, 05/10/2010 - 18:49

Fuel Petcock

 

If the fuel petcock is leaking or excessively contaminated, it should be removed from the fuel tank and inspected.

1.    Remove the fuel tank and position it so that fuel will not spill when the petcock is removed.

2.    Remove the petcock and inspect the filter screen. Replace the filter if seriously contaminated.

Lower Crankcase Reassembly

Submitted by xjcdadmin on Mon, 05/10/2010 - 18:49

2. Lower crankcase

a.   Install the shift cam and secure it with the guide pin. Install the stopper plate and bolt and tighten securely.

b.   Install the neutral switch.

c. Install the transmission drive axle assembly into the crankcase.

Cylinder Head Removal

Submitted by xjcdadmin on Mon, 05/10/2010 - 18:49

ENGINE REMOVAL

NOTE:
It is not necessary to remove the engine in order to remove the cylinder head, cylinder, or pistons.

A . Preparation for Removal

1 All dirt, mud, dust and foreign material should be thoroughly removed from the exterior of the engine before removal and disassembly. This will help prevent any harmful foreign material from getting into the engine oil.