Middle Gear, Generator, Starter and Pickup Coil

MIDDLE GEAR

1. Install:
• Bearing retainers 1 
• TORX screws (New)
• Oil level maintaining plug

Bearing Retainer: 25 Nm (2.5 m-kg, 18 ft-lb)

2. Stake the screw heads to the dents on the bearing retainers with a center punch.

3. Install: 
• Shims 1
• Middle driven gear housing 2
• Bolt

Middle Driven Gear Housing: 25 Nm (2.5 m-kg, 18 ft-lb). Use LOCTITE®

SHIFTER

1. Install: 
• Washer 1  
• Shift shaft 2  
• Shift lever3
• Oil level maintaining plug 4
• Gasket

2. Install:
• Crankcase cover 
• Wire harness clip 1
• Bolts

Crankcase Cover: 12 Nm (1.2 m-kg, 8.4 ftlb)

GENERATOR AND STARTER

1. Install: 
• Rotor Use Rotor Holding Tool (90890-04043) 1 .

Rotor: 55 Nm (5.5 m-kg, 40 ft-lb)

2. Install the stator coil 1

NOTE:
Align the grooves on the stator coil core with the bolt holes on the crankcase.

• Gasket 2
• A.C.G. cover

A.C.G. Cover: 12 Nm (1.2 mkg, 8 .4 ft-lb)

3. Install:
• Starter motor 
• Bolts

Starter Motor: 7 Nm (0.7m-kg, 5 .1 ft-lb)

NOTE:
• Be careful the O-ring 1 is not damaged when installing the starter motor.
• Route the A.C.G. lead wires 2 as shown.

PICKUP COIL

1. Install:
• Pickup coil assembly
• Timing plate

NOTE: Align the locating pin on the crankshaft with the corresponding slot in the timing plate.

Pickup Bolt: 8 Nm (0.8 m-kg, 5.8 ft-lb) 
Timing Plate: 24 Nm (2.4 m-kg, 17 ft-lb)