Cable Routing

Cable Routing xjcdadmin Mon, 06/14/2010 - 15:41

CABLE ROUTING (1)

 

 

1  Cover
2  Meter
3  Handlebar switch (Left) lead
4  Clutch switch lead
5  Cable guide 
6  Clutch cable 
7  Starter cable
8  Front flasher light (Left) lead
9 Main switch lead
10
Front brake hose
11 Throttle cable
12 Front flasher light (Right) lead
13 Cable guide
14
Front brake switch lead
15 Handlebar switch (Right) lead
16  Wire harness
17 Black coupler 
18 Red coupler 
19 Brown coupler

A Pass the speedometer cable between under bracket and outer cover.

CABLE ROUTING (2)

 

 

1 Front brake hose
2 Radiator fan motor lead
3 Clutch cable holder
4 Battery negative (-) lead
5 Rear brake switch
6 Clamp
7 Clamp
8 Clutch cable
9 Starter cable
10 Wireharness
11 Throttle cable
12 Band
13 Clamp
14 Cover
15  Reservoir tank breather pipe
16 Reservoir tank
17 Radiator fan
18 Ignition coil
19 Radiator cap
20 Band
21Crankcase
22
Starter lead

A  Pass the wireharness and throttle cable outside the cover 1.

B  Pass the clutch cable between the air cleaner joint #3 and #4.

C  Pass the hose between the radiator hose and cover 1. 

D  Pass the hose between the ignition coil and down tube 

E  Pass the hoses between the down tube and radiator 

F  Clamp the pick up coil lead and A.C. generator lead

CABLE ROUTING (3)

 

 

1 Horn lead (Left)
2 Ground lead
3 Clamp
4 Reservoir tank breather hose
5 Cable holder
6 Speedometer cable
7 Clamp
8 Front brake hose
9 Starter cable
10 Clutch cable
11 Throttle cable

CABLE ROUTING (4)

 

 

1 A.C. generator lead
2 Sidestand switch lead
3 lgniter lead
4 Diode assembly
5 Sidestand relay lead
6 Rectifier-regulator assembly
7 Neutral switch lead
8 Oil level switch lead
9  Pickup coil lead
10 Clamp
11 Sidestand switch assembly
12 Starter motor lead
13 Locating damper
14 Fuel sender
15 Battery negative (-) lead
16 Clamp
17 Sidestand switch lead
18 Pickup coil lead
19 Air cleaner drain hose
20
Battery breather hose
21 A.G. generator lead
22 Starter motor lead
23 
Rear arm 
24 Rear brake switch

A Insert the lead inside the bridge plate 

B Push the fuel sender lead into the locating damper

CABLE ROUTING (5)

 

 

1 Ignition coil leads
2
Radiator fan motor lead
3
Thermostat lead
4
Horn lead (Right)
5
Earth lead
6
Wireharness
7
Band
8
Rear brake switch lead
9
Battery negative (-) lead
1
0 Starter switch lead
1
1 Fuse holder assembly
1
2 Rear flasher light lead (Right)
1
3 Clamp
1
4 Taillightlead
1
5 Rear flasher light lead (Left)
1
6 Ignition coil lead (Left)
1
7 Starter lead (Starter motor - Starter relay)
1
8 Battery positive (+) lead
1
9 Starter lead (Battery (+) - Starter relay)
2
0 To fuel sender
2
1 Relay assembly
2
2 Horn lead
2
3 Thermostat unit
2
4 Ignition coil (Right)
2
5 Ignition coil (Left)
2
6 "1"mark ->#1 cylinder
27 "2"
mark -> #2 cylinder
2
8  "3" mark -> #3 cylinder
2
9  "4" mark -> #4 cylinder

A Align the white tape on wireharness with the cross tube.

B  When installing the seat, be careful not to pinch the leads.