550J (Maxim)

Switches

Submitted by xjcdadmin on Fri, 06/18/2010 - 01:45

Switches may be checked for continuity with a pocket tester on the "ohms x 1" position. 1. Main switch

Switch

Position

Wire Color

R

Br

Disassembly and reassembly

Submitted by xjcdadmin on Fri, 06/18/2010 - 01:45

CAUTION:
Separation of the carburetors is not recommended. Usual disassembly for cleaning and inspection does not require separation of the carburetors. The carburetor body support screws are locked with a locking compound such "LOCTITE". If the carburetors are separated, misalignment will result.

1. Loosen the starter lever securing screws and remove the starter lever shaft.

Engine Removal

Submitted by xjcdadmin on Fri, 06/18/2010 - 01:45

ENGINE REMOVAL

NOTE:
It is not necessary to remove the engine in order to remove the cylinder head, cylinder, or pistons.

A. Preparation for removal

Front Wheel

Submitted by xjcdadmin on Fri, 06/18/2010 - 01:45

A. Removal

1.    Place the motorcycle on the center stand.

2.    Remove the cotter pin and wheel axle nut.

3. Loosen the pinch bolt securing the axle.

1. Pinch bolt