750J (Maxim)

Tightening torque

Note: Torque values are for a clean, dry fastener unless otherwise noted.

(Note: see previous section "Wheels" for removal of wheels)

B. Checking Brake Shoe Wear

1. Measure the outside diameter at the brake shoes with slide calipers.

Front brake shoe diameter 180 mm (7.09 in)
Replacement limit: 176 mm min. (6.93 in)

WIRING DIAGRAM

COLOR CODE

8. A.C. Generator

a. Install the rotor onto the shaft and tighten the bolt using the rotor holding tool (special tool) as shown.

1. Rotor holding tool

Tightening torque: 5.5 m-kg (39.8 ft-lb)

b. Install the stator coil assembly onto the crankcase and align the grooves on the stator core with the bolt holes on the crankcase.

L. Transmission

1. Inspect each shift fork for signs of galling on gear contact surfaces. Check for bending. Make sure each fork slides freely on its guide bar.

2.    Roll the guide bar across a surface place. If the bar is bent, replace.

D. Remounting Engine

Refer to Engine Removal and reverse the applicable removal steps.

CAUTION:

Always use new bolts in the drive shaft coupling.

2. Install and tighten the engine mounting bolts.

ELECTRICAL

A. Battery

1. The fluid level should be between the upper and lower level marks. Use only distilled water if refilling is necessary.

CAUTION:

Starting circuit operation

The starting circuit on this model consists of the starter motor, starter relay, and the starting-circuit cut-off relay. If the engine stop switch and the main switch are both on, the starter motor can operate only if:

a.    The transmission is in neutral (the neutral switch is on).