Chapter 8. Exploded Diagrams
Chapter 8. Exploded DiagramsEngine Components
Engine ComponentsCYLINDER HEAD
VALVE
CAM CHAIN
CRANKSHAFT/PISTON
. WHEN INSTALLING THE CONNECTING ROD. BE SURE THAT THE SECURING NUTS ARE ON TOP.
OIL COOLER
Transmission Components
Transmission ComponentsCLUTCH
TRANSMISSION
MIDDLE GEAR/DAMPER
Final Drive
Final DriveFINAL GEAR/DRIVE SHAFT
Wheels and Brakes
Wheels and BrakesFRONT MASTER CYLINDER
REAR MASTER CYLINDER
FRONT BRAKE CALIPER
REAR BRAKE CALIPER
FRONT WHEEL
REAR WHEEL
Suspension Components
Suspension ComponentsFRONT FORK
REAR SHOCK ABSORBER
SWING ARM
• APPLY LITHIUM-BASE GREASE
Lubrication Diagrams
Lubrication DiagramsLUBRICATION DIAGRAMS
Cable Routing
Cable RoutingCABLE ROUTING
*1: Pass front brake switch lead and right handlebar switch lead behind air hose.
*2: Pass brake hose and throttle cable between air hose and meter stay.
*3: Pass clutch cable, clutch switch lead, left handlebar switch lead and starter cable behind air hose.
*4: Pass speedometer cable outside meter stay, in front of fairing fitting stay, and outside brake hose.
*5: Pass horn leads in front of brake joint.
*6: Pass front flasher light leads between horn and brake joint.
*7: Pass wire harness between under bracket and wire harness stay.
*1: Fasten ground lead together left ignition coil.
*2: Pass clutch cable between air cleaner joint #3 and #4
Electrical
ElectricalSPEEDOMETER/TACHOMETER
ELECTRICAL 1
ELECTRICAL 2
| 1 | Diode Block | 6 | Starting Circuit cut-off Relay |
| 2 | Horn | 7 | Rectifier/Regulator |
| 3 | Fuel Meter Sender Unit | 8 | Flasher Cancelling Unit (except Germany) |
| 4 | Flasher Relay | 9 | Clutch Switch |
| 5 | Starter Relay |
Fuel Meter Sender Unit Resistance
| Full | 2Ω~12Ω at 20°C (68°F) |
| Empty | 87.5Ω - 102.5Ω at 20°C (68°F) |
WIRING DIAGRAM
| 1 | Main switch | 18 | Ignition coil | 35 | Auxilary light |
| 2 | Handlebar switch (Right) | 19 | Ignitor | 36 | Headlight |
| 3 | "LIGHT" switch | 20 | Pick-up coil | 37 | Meter assembly |
| 4 | "ENGINE STOP" switch | 21 | Neutral switch | 38 | Meter light |
| 5 | "START" switch | 22 | Rear brake switch | 39 | "TURN" indicator light |
| 6 | Front brake switch | 23 | Flasher relay | 40 | Fuel meter |
| 7 | Fuel sender | 24 | Cancelling unit | 41 | Tachometer |
| 8 | Fuse box | 25 | Rectifier with regulator | 42 | Over revolution switch |
| 9 | Diode | 26 | A C Generator | 43 | Reed switch |
| 10 | Starting-circuit cut-off relay | 27 | Oil level switch | 44 | Digital clock |
| 11 | Rear flasher light (Right) | 28 | Clutch switch | 45 | "NEUTRAL" indicator light |
| 12 | Rear flasher light (Left) | 29 | Handebar switch (Left) | 46 | "OIL" indicator light |
| 13 | Tail brake light | 30 | "TURN" switch | 47 | "HIGH BEAM" indicator light |
| 14 | Battery | 31 | 'HORN' switch | 48 | Horn |
| 15 | Starter relay | 32 | Passing light switch "PASS" | 49 | Front flasher light (Right) |
| 16 | Starter motor | 33 | "LIGHTS" (Dimmer) switch | ||
| 17 | Spark plug | 34 | Front flasher light (Left) |
COLOR CODE
| 8r | Brown | Y | Yellow | L | Blue | R/W | Red/White | Y/B | Yellow/Black | Y/R | Yellow/Red | E | Ground |
| R | Red | Dg | Dark Green | P | Pink | L/W | Blue/White | Br/W | Brown/White | R/W | Red/White | B/R | Black/Red |
| W | White | Ch | Chocolate | 0 | Orange | L/B | Blue/Red | Y/G | Yellow/Green | L/R | Blue/Red | Gy | Gray |
| B | Black | Sb | Sky Blue | G | Green | R/Y | Red/Yellow | W/G | White/Green | G/Y | Green/Yellow | B/Y | Black/Yellow |