Chapter 8. Exploded Diagrams

Chapter 8. Exploded Diagrams
Model(s)
900RK
xjcdadmin Tue, 06/25/2013 - 14:22

Engine Components

Engine Components
Model(s)
900RK
xjcdadmin Tue, 06/25/2013 - 14:32

CYLINDER HEAD

VALVE

CAM CHAIN

CRANKSHAFT/PISTON

. WHEN INSTALLING THE CONNECTING ROD. BE SURE THAT THE SECURING NUTS ARE ON TOP.

OIL COOLER

 

Transmission Components

Transmission Components
Model(s)
900RK
xjcdadmin Tue, 06/25/2013 - 14:41

CLUTCH

TRANSMISSION

MIDDLE GEAR/DAMPER

Final Drive

Final Drive
Model(s)
900RK
xjcdadmin Tue, 06/25/2013 - 14:43

FINAL GEAR/DRIVE SHAFT

Wheels and Brakes

Wheels and Brakes
Model(s)
900RK
xjcdadmin Tue, 06/25/2013 - 14:45

FRONT MASTER CYLINDER

REAR MASTER CYLINDER

FRONT BRAKE CALIPER

REAR BRAKE CALIPER

FRONT WHEEL

REAR WHEEL

Suspension Components

Suspension Components
Model(s)
900RK
xjcdadmin Tue, 06/25/2013 - 14:47

FRONT FORK

REAR SHOCK ABSORBER

SWING ARM

• APPLY LITHIUM-BASE GREASE

Lubrication Diagrams

Lubrication Diagrams
Model(s)
900RK
xjcdadmin Tue, 06/25/2013 - 14:54

LUBRICATION DIAGRAMS

Cable Routing

Cable Routing
Model(s)
900RK
xjcdadmin Tue, 06/25/2013 - 14:58

CABLE ROUTING

*1: Pass front brake switch lead and right handlebar switch lead behind air hose.
*2: Pass brake hose and throttle cable between air hose and meter stay.
*3: Pass clutch cable, clutch switch lead, left handlebar switch lead and starter cable behind air hose.

*4: Pass speedometer cable outside meter stay, in front of fairing fitting stay, and outside brake hose.
*5: Pass horn leads in front of brake joint.
*6: Pass front flasher light leads between horn and brake joint.
*7: Pass wire harness between under bracket and wire harness stay.

*1: Fasten ground lead together left ignition coil.
*2: Pass clutch cable between air cleaner joint #3 and #4

Electrical

Electrical
Model(s)
900RK
xjcdadmin Tue, 06/25/2013 - 14:51

SPEEDOMETER/TACHOMETER

ELECTRICAL 1

ELECTRICAL 2

 

WIRING DIAGRAM

 
1 Main switch 25 Rechfier with regulator
2 Handlebar switch (Right) 26 AC. Generator
3 "LIGHTS" switch 27 Oil level switch
4 "ENGINE STOP" switch 28 Clutch switch
5 "START" switch 29 Handlebar switch (Left)
6 Front brake switch 30 "TURN" switch
7 Fuel sender 31 "HORN" switch
8 Fuse box 32 Passing light switch "PASS"
9 Diode 33 "LIGHTS" (Dimmer) switch
10 Starting-circuit cut-off relay 34 Front flasher light (Left)
11 Rear flasher light (Right) 35 Auxiliary light
12 Rear flasher light (Left) 36 Headlight
13 Tail/brake light 37 Meter assembly
14 Battery 38 Meter light
15 Starter relay 39 "TURN" indicator light
16 Starter motor 40 Fuelmeter
17 Spark plug 41 Tachometer
18 Ignition coil 42 Over revolution switch
19 Ignitor 43 Reed switch
20 Pick-up coil 44 Digital clock
21 Neutral switch 45 "NEUTRAL" indicator light
22 Rear brake switch 46 "OIL" indicator light
23 Flasher relay 47 "HIGH BEAM" indicator light
24 Cancelling unit    

 

COLOUR CODE

8r
Brown
Y
Yellow
L
Blue
R/W
Red/White
Y/B
Yellow/Black
Y/R
Yellow/Red
E
Ground
R
Red
Dg
Dark Green
P
Pink
L/W
Blue/White
Br/W
Brown/White
R/W
Red/White
B/R
Black/Red
W
White
Ch
Chocolate
0
Orange
L/B
Blue/Red
Y/G
Yellow/Green
L/R
Blue/Red
Gy
Gray
B
Black
Sb
Sky Blue
G
Green
R/Y
Red/Yellow
W/G
White/Green
G/Y
Green/Yellow
B/Y
Black/Yellow
WIRING DIAGRAM