750XS (MaximX)

Oil Pump, Primary Drive and Starter Drive

OIL PUMP

 

1. Remove:
•Screw
• Pump cover 1
• Pump shaft 2
• Pin 3
• Inner rotor 4
• Outer rotor 5
• Spring 6
• Relief valve 7

Middle Gear, Generator, Starter and Pickup Coil

MIDDLE GEAR

1. Install:
• Bearing retainers 1 
• TORX screws (New)
• Oil level maintaining plug

Bearing Retainer: 25 Nm (2.5 m-kg, 18 ft-lb)

Clutch and Oil Pump

CLUTCH

1. Remove:
• Water pump drive sprocket cover 1
• Water pump drive sprocket 2

Note:
Water pump drive sprocket bolts 3 is locked with LOCTITE®.

 

• Spacer

Gear Lash Measurement and Adjustment

GEAR LASH MEASUREMENT

NOTE:
The middle gear lash can be checked only when the gears are installed in the crankcase.

1. Attach: 
• Middle Drive Pinion Holder (90890-04051) 1 .

Cylinders, Pistons and Rings

CYLINDER

1. Inspect the cylinder walls for vertical scratches and  Rebore or Replace cylinder as required.

2. Measure the cylinder inside diameter.

Cables and Maintenance

CABLE MAINTENANCE

NOTE:
See "Maintanance and Lubrication" intervals charts. Cable maintenance is primarily concerned with preventing deterioration and providing proper lubrication to allow the cable to move freely within its housing. Cable removal is straightforward and uncomplicated. Removal is not discussed within this section.

Thermostat

REMOVAL AND DISASSEMBLY

1. Drain  coolant

2.  Remove  horns 1

3.  Disconnect  electrical leads 2

Engine Disassembly

Maintenance Specifications -- Chassis

Chassis

 

Steering System: 

Steering Bearing Type

 

Taper Roller Bearing

Front Suspension: 

Fuel Level Adjustment

1. Measure fuel level. Adjust if out of specification.

 

Measurement steps:

• Place the motorcycle on a level surface.
• Shim the center stand as required to level from side to side using a level across the carb bank