Transmission
TRANSMISSION
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650H (Maxim)
Middle Gear Damper
MIDDLE GEAR/DAMPER
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Front Wheel
FRONT WHEEL
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Clutch
CLUTCH
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Middle Gear Damper
MIDDLE GEAR/DAMPER
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Wheels and Brakes
CHAPTER 5. CHASSIS
FRONT WHEEL
A. Removal
1. Place the motorcycle on the center stand.
2. Remove the cotter pin and wheel axle
3. Remove the speedometer cable holder securing bolt.
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Cylinder and Cylinder Head Disassembly
13. Remove the front cylinder holding nut and remove the cylinder assembly. It may be necessary to tap the cylinder lightly to loosen it from the base gasket.
14. Remove the rear cam chain guide by loosening the holding bolt.
1. Holding bolt 2. Rear cam chain guide
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Lower Crankcase Reassembly
2. Lower crankcase
a. Install the shift cam and secure it with the guide pin. Install the stopper plate and bolt and tighten securely.
b. Install the neutral switch.
c. Install the transmission drive axle assembly into the crankcase.
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Cylinder Head Removal
ENGINE OVERHAUL
A. Cylinder Head and Cylinder
1. Remove the cylinder head cover.
2. Remove the left crankcase cover (pickup coil cover).
3. Remove the cam chain tensioner.
Swing Arm, Rear Shocks, Cables and Fittings
SWING ARM
A. Inspection
1. Free play inspection
Remove the rear wheel and both shock absorbers. Grasp the swing arm and try to move it from side to side as shown. There should be no noticeable side play.
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