700XSC (MaximX)

SPARK PLUG 

1. Remove spark plugs

2.  Inspect:

• Electrode (1) for wear/damage.
• Insulator color (2)

3.  Measure the plug gap (3) using a Wire Gauge or Feeler Gauge. Regap as reqired.

Plug Gap: 0.6 - 0.7 mm (0.024 - 0.028 in)

HEADLIGHT

Headlight Bulb Replacement

1.  Remove securing screws (1) from light unit assembly/headlight body.

2.  Disconnect the headlight lens unit leads

3. Remove the light unit assembly

CLUTCH

1.  Inspect:
• Clutch housing dogs 1  

Cracks/Pitting (edges): Moderate ->  Deburr.
Severe -> Replace clutch housing.

2.  Inspect
• Clutch housing bearing 2
• Spacer 3 

CAMSHAFT

FRONT BRAKE

Brake Fluid Inspection

1. Check the Brake fluid level. Replenish as required.

NOTE:
Use only DOT 3 or equivalent fluid from a sealed container.

FRONT FORK OIL CHANGE

WARNING:
Securely support the motorcycle so there is no danger of it falling over.

1. Place a suitable stand under the engine to raise the front wheel off the ground.

2. Remove the air valve cap (1)

1. Measure the valve stem clearance

Use a bore gauge 3 to determine the valve guide inside diameter.

Valve Guide Inside Diameter Limit: 5.05 mm (0.199 in)

RADIATOR PIPES, CARBURETOR JOINT, AND OIL DELIVERY PIPE

1.  Remove:
• Radiator pipe 1
• Cover (Right) 2

2.  Drain the coolant (in the cylinder) by removing drain bolts 3  

UPPER CRANKCASE