700XS (MaximX)

LOWER CRANKCASE

CLUTCH

1.  Inspect:
• Clutch housing dogs 1  

Cracks/Pitting (edges): Moderate ->  Deburr.
Severe -> Replace clutch housing.

2.  Inspect
• Clutch housing bearing 2
• Spacer 3 

OIL PUMP

1. Remove:
•Screw
• Pump cover 1
• Pump shaft 2
• Pin 3
• Inner rotor 4
• Outer rotor 5
• Spring 6
• Relief valve 7

CRANKSHAFT AND CONNECTING ROD

Crankshaft Runout

1.  Place both ends of crankshaft on V-blocks.

2.  Rotate Crankshaft

3.  Measure the crankshaft runout at main journal bearings. Use a Dial Gauge (90890-03097).

CYLINDER

1. Inspect the cylinder walls for vertical scratches and  Rebore or Replace cylinder as required.

2. Measure the cylinder inside diameter.

1. Measure the valve stem clearance

Use a bore gauge 3 to determine the valve guide inside diameter.

Valve Guide Inside Diameter Limit: 5.05 mm (0.199 in)

1. Remove
• Lifters 1
• Valve pads 2

NOTE:
Identify each lifter and pad position very carefully so that it can be reinstalled in its original place.