650G (Maxim)

Pistons and Cylinder Reassembly

Submitted by xjcdadmin on Wed, 06/10/2009 - 17:02

11. Pistons and Cylinder a. Install the pistons on the rods. The arrow on the piston must point to the front of the engine.

NOTE:--------------------------------------------------------

Before installing the piston pin clips, cover

the crankcase with a clean rag so you will

not accidentally drop the circlip into the

crankcase.

Cylinder Head and Camshaft Reassembly

Submitted by xjcdadmin on Wed, 06/10/2009 - 17:02

12. Cylinder head and Cam shafts 

a. Install the new cylinder head gasket. Install the dowel pins and "O-rings". Locate the cam chain cavity cylinder seal with the tabs down.

b.   Install the cylinder head onto the cylinder. Pull the cam chain through the cylinder head as it is installed. Tie the cam chain so that it does not fall into the crankcase.

Engine Maintenance

Submitted by xjcdadmin on Wed, 06/10/2009 - 17:02

ENGINE

A. Valve Clearance Adjustment

 

 

NOTE:-

Valve clearance must be measured with the engine and at room temperature.

1.    Remove the seat and fuel tank.

2.    Remove the horn, flasher relay, and spark plug lead wires.

Charging System

Submitted by xjcdadmin on Wed, 06/10/2009 - 17:02

CHARGING SYSTEM 

A. Circuit Diagram

Above circuit diagram shows charging circuit in wiring diagram.

B. A.C. Generator

1. Checking method.

a.  Connect D.C. voltmeter to the battery terminals.