Adjustable Footrest

Submitted by xjcdadmin on Sun, 05/30/2010 - 13:03
Model(s)

ADJUSTABLE FOOTREST

Recommended lubricants: Yamaha chain and cable lube or SAE10W30 motor oil

1.    Footrest(Left)
2.    Shift pedal
3.    Shift adjuster
4.    Shift arm
5.    Lock nut (Left thread)
6.    Lock nut
7.    Footrest (Right)
8.    Brake pedal
9.    Brake pedal bush
10.   Brake pedal boss
11.   Brake shaft
12.   Brake rod adjuster
13.   Brake adjuster
14.   Lock nut (Left thread)
15.   Lock nut

 

Footrest adjustment

Right 1. Loosen the lock nuts and self-locking nut.

1. Lock nut                                 2. Self-locking nut

2. Move the footrest either way to suit the rider's preference. (Six possible positions only) Then secure the self-locking nut.

Tightening torque: 55Nm(5.5m-kg,40ft-lb)

3.    By turning the adjuster clockwise or counterclockwise, adjust the brake pedal position so taht its top end is approx. 20 mm (0.8 in) below the top of the footrest.

4.    Secure the lock nuts.

1.   Adjuster                                  4. Pedal height 20 mm (0.8 in) (For pedal height)
2.   Lock nut                                 5. Free play 20 ~ 30 mm (0.8 ~ 1.2 in)
3.   Footrest                                        

WARNING:

After adjusting the pedal height, the brake pedal free play should be adjusted.

Left
1. Loosen the lock nuts and bolt.

1. Lockout                                 2. Bolt

2. Move the footrest either way to suit the rider's preference. Then secure the bolt.

Tightening torque: 55 Nm (5.5 m-kg, 40 ft-lb)

3.    By turning the adjuster clockwise or counterclockwise, adjust the position of the change pedal so that its peg center is approx. 20 mm (0.8 in) below the top of the footrest.

4.    Secure the lock nuts.

NOTE:

Viewed from the top, both adjusted footrests must be in line with each other.

1.   Adjuster                                  3. Footrest
(For pedal height)                 4. Pedal height 20 mm
(0.8 in)
2.   Lock nut                                     

Overhauling

1. When installing the brake pedal onto the brake shaft, be sure to align their marks. The brake adjuster should be positioned as shown below.

1.   Standard brake adjuster length = 131 mm (5.16 in)
2.   Brake shaft
3.   Brake pedal boss

2. When installing the shift arm onto the shift shaft, align the split portion of the shift arm end with the mark on the crankcase cover. The shift adjuster length should be set as shown below.

1.   Standard shift adjuster length = 94 mm (3.70 in)
2.   Split in the end of shift arm
3.   Crankcase cover mark Angle A = Angle B = 90°