A. Battery

1. The fluid level should be between the upper and lower level marks. Use only distilled water if refilling is necessary.

CAUTION:
Normal tap water contains minerals which are harmful to a battery; therefore, refill only with distilled water.

2. Always make sure the connections are correst when installing the battery. Make sure the breather pipe is properly connected, properly routed, and is not damaged or obstructed.

CAUTION:
The battery must be charged before using to insure maximum performance. Failure to properly charge the battery before first use, or low electrolyte level will cause premature failure of the battery. Charging current: 1.2 amps/10 hrs or until the specific gravity reaches 1.280 at 20°C (68°F)

WARNING:Battery electrolyte is poisonous and dangerous, causing severe burns, etc. It contains sulfuric acid. Avoid contact with skin, eyes or clothing.

Antidote:
EXTERNAL-Flush with water.
INTERNAL—Drink large quantities of water or milk. Follow with milk of magnesia, beaten egg or vegetable oil. Call physician immediately.

Eyes:
Flush with water for 15 minutes and get prompt medical attention. Batteries produce explosive gases. Keep sparks, flame, cigarettes, etc. away. Ventilate when charging or using in closed space. Always shield eyes when working near batteries. KEEP OUT OF REACH OF CHILDREN.

Headlight

1. Headlight bulb replacement

a. Remove the cowling assembly.

b. Remove the 2 screws holding the light unit assembly to the headlight body.

c.   Disconnect the lead wires and remove the light unit assembly.

d.   Remove the top and bottom fitting screws and the horizontal adjusting screw. Remove the light unit assembly from the headlight rim.

e. Remove the sealed beam unit holding screws. Remove the unit retaining ring and the defective unit.

f.    Slip a new sealed beam unit into position and secure it with the retaining ring and install it into the headlight rim.

g.   Reinstall the light unit assembly to the headlight body. Adjust the hedalight beam.

h. Reinstall the cowling assembly.

2. Headlight beam adjustment

a. Horizontal the beam to the right, turn the adjusting screw clockwise. To adjust the beam to the left, turn the screw counterclockwise.

b. Vertical adjustment:

Loosen the adjusting screw under the headlight body. Adjust vertically by moving the headlight body. When proper adjustment is determined, retighten the adjusting screw.

a.  Horizontal adjusting screw

b.  Vertical adjusting screw

Taillight

1. Taillight bulb replacement

a.   Open the seat.

b.   Pull open the lid in the seat cowl.

c.   To remove the bulb, turn it approxi matety 30° counterclockwise.

1.Lid 2. Bulb

d. To install the bulb, reverse the removal procedure.

1. Check the electrode condition and wear, insulator color and electrode gap.

2.    Use a wire gauge for measuring the plug gap.

3.    If the electrodes become too worn, replace the spark plug.

4.    When installing the plug, always clean the gasket surface. Wipe off any grime that might be present on the surface of the spark plug, and torque the spark plug properly.

Standard spark plug:  D8EA (NGK) or X24ES-U (ND)

Spark plug gap:  0.6-0.7 mm (0.024 ~ 0.028 in)

Spark plug tightening torque:  2.0 m-kg (14.5 ft-lb)