MAINTENANCE INTERVALS CHARTS

Model(s)

xjcdadmin Sat, 04/18/2009 - 16:12

Proper periodic maintenance is important. Especially important are the maintenance services
related to emissions control. These controls not only function to ensure cleaner air but
are also vital to proper engine operation and maximum performance. In the following tables
of periodic maintenance, the services related to emissions control are grouped separately.

PERIODIC MAINTENANCE EMISSION CONTROL SYSTEM

No.	Item	Remarks	Initial break-in		Thereafter every
No.	Item	Remarks	1,000 km (600 mi) or 1 month	5,000 km (3,000 mi) or 7 months	4,000 km (2,500 mi) or 6 months	8,000 km (5,000 mi) or 12 months
1*	Cam chain	Adjust chain tension.	O	O		o
2*	Valve clearance	Check and adjust valve clearance when engine is cold-		O		0
3	Spark plugs	Check condition. Adjust gap/Clean. Replace after initial 13,000 km (8,000 mi) or 18 months and thereafter every 12,000 km (7,500 mi) or 18 months.		O	o	Replace every 12,000 km (7,500 mi) or 18 months
4*	Crankcase ventilation system	Check ventilation hose for cracks or damage. Replace if necessary.		o		o
5*	Fuel line	Check fuel hose for cracks or damage. Replace if necessary.		o		o
6*	Exhaust system	Check for leakage. Retighten as necessary. Replace gasket(s) if necessary.		o	0
7*	Carburetor synchronization	Adjust synchronization of carburetors.		o	o
8*	Idle speed	Check and adjust engine idle speed. Adjust cable free play if necessary.		o	o

*lt is recommended that these items be serviced by a
Yamaha dealer or other qualified mechanic.

GENERAL MAINTENANCE/LUBRICATION

No.	Item	Remarks	Type	Initial break-in		Thereafter every
No.	Item	Remarks	Type	1,000 km (600 mi) or 1 month	5,000 km (3,000 mi) or 7 months	4,000 km (2,500 mi) or 6 months	8,000 km (5,000 mi) or 12 months	16,000 km (10,000 mi) or 24 months
1	Engine oil	Warm-up engine before draining.	Refer to page 17.	O	O	O
2	Oil filter	Replace.	-	O	o		O
3	Final gear oil	Replace.	Refer to page 18.	o			o
4	Air filter	Clean with compressed air.	-		o		o
5*	Brake system	Adjust free play. Front: Replace pads if necessary. Rear: Replace shoes if necessary.	-	o	o	O
6*	Clutch	Adjust free play	-	o	o	o
7*	Control and meter cable	Apply chain lube thoroughly.	Yamaha chain and cable lube or SAE 10W/30 motor oil	o	o	o .
8*	Rear arm pivot bearings	Check bearing assembly for looseness. Moderately repack every 16,000 km {10,000 mi).	Medium weight wheel bearing grease					Repack
9*	A.C. generator	Replace generator brushes. Replace at initial 13,000 km (8,000 mi) and thereafter every 16,000 km (10,000 mi)	-					Replace
10	Brake/clutch lever pivot shaft	Apply chain lube lightly.	Yamaha chain and cable lube or 10W/ 30 motor oil		0	o
11	Change/Brake pedal shaft pivot	Apply chain lube lightly.	Yamaha chain and cable lube or 10W/ 30 motor oil		o	o
12	Center and side stand pivots	Apply chain lube lightly.	Yamaha chain and cable lube or 10W/ 30 motor oil		o	o
13^#	Front fork oil	Drain completely. Refill to specification.	Yamaha fork oil 10wt or equivalent					O
14*	Steering Ball Bearing and races	Check bearings assembly for looseness. Moderately repack every 16,000 km (10,000 mi).	Medium weight wheel bearing grease		o	o		Repack
15"	Wheel bearings	Check bearings for smooth rotation, Replace if necessary.	-		o	o
16	Battery	Check specific gravity. Check breather pipe for proper operation.	-		o	o

*It is recommended that these items be serviced by a Yamaha dealer
or other qualified mechanic.