MAINTENANCE INTERVALS CHARTS
MAINTENANCE INTERVALS CHARTSPeriodic Maintenance Emission Control System
|
No. |
Item |
Remarks |
INITIAL BREAK-IN |
THEREAFTER EVERY |
||
|
1,000 km or 1 month (600 mi) |
5.000 km or 7 months (3,000 mi) |
4,000 km or 6 months (2,500 mi) |
8.000 km or 12 months (50,000 mi) |
|||
|
V |
Cam Chain |
Adjust chain tension. |
O |
O |
|
O |
|
2.' |
Valve clearance |
Check and adjust valve clearance when engine is cold. |
|
O |
|
O |
|
3. |
Spark Plug |
Check condition. Adjust gap. Clean. Replace after initial 13.000 km (8.000 mi) or 18 months and thereafter every 12.000 km (7,500 mi) or 18 months |
|
O |
o |
Replace every 12,000 km (7,500 mi) or 18 months |
|
4.' |
Crankcase Ventilation System |
Check ventilation hose for cracks or damage. Replace if necessary. |
|
O |
|
o |
|
5.' |
Fuel Line |
Check fuel hose (and vacuum pipe) for cracks or damage. Replace if necessary- |
|
O |
|
o |
|
8." |
Exhaust System |
Check for leakage. Retighten as necessary. Replace gaskct(s) if necessary. |
|
O |
o |
|
|
7.* |
Idle Speed |
Check and adjust engine idle speed. Adjust cable free play if necessary. |
|
O |
o |
|
|
8." |
Carburetor Synchronization |
Adjust synchronization of Carburetors. |
--------- |
O |
o |
|
• It is recommended that these items be inspected and service by a Yamaha Dealer or other qualified mechanic.
General Maintenance/Lubrication
|
No. |
Item |
Remarks |
Type |
INITIAL BREAK-IN |
THEREAFTER EVERY |
|||
|
1,000 km or 1 month (600 mi) |
5.000 km or 7 months (3.000 mil |
4,000 km or 6 months (2.500 mi) |
8.000 km or 12 months (5.000 mil |
16,000 km or 24 months (10,000 km) |
||||
|
1. |
Engine Oil |
Warm-up engine before draining |
Refer to NOTE |
O |
O |
O |
|
|
|
2. |
Oil Filter |
Replace |
- |
O |
O |
|
O |
|
|
3.' |
Air Filter |
Clean with compressed air. Refer to NOTE: |
- |
|
O |
|
O |
|
|
4.' |
Brake System |
Adjust free play. Replace pads if necessary. (Front) Replace shoes if necessary. (Rear) |
- |
O |
O |
O |
|
|
|
5.* |
Clutch |
Adjust free play. |
- |
O |
O |
O |
|
|
|
6 |
Final Gear Oil |
Replace |
SAE 80 API "GL-4" Hypoid gear oil |
o |
|
|
O |
|
|
7. |
Control and Meter Cable |
Apply chain lube thoroughly |
Yamaha chain and cable lube or SAE 10W/30 motor oil |
o |
o |
o |
|
|
|
8." |
Rear Arm Pivot |
Check bearings assembly for looseness. Moderately repack every 16.000 km (10.000 mi) |
Medium weight wheel bearing grease |
|
|
|
|
Repack |
|
9. |
Center and Side, stand Pivot! |
Apply lightly. |
Yamaha chain and cable lube or SAE 10W/30 motor oil |
|
O |
O |
|
|
|
10.' |
Front Fork Oil |
Drain completely. Refill to specification. |
Yamaha fork oil 10 Wt or equivalent |
|
|
|
|
O |
|
11.* |
Steering Ball Bearing and Races |
Check bearings assembly for looseness. Moderately repack every 16.000 km (10.000 mi) |
Medium weight wheel bearing grease |
|
O |
O |
|
Repack |
|
12.' |
Wheel Bearings |
Check bearings tor smooth rotation. Replace if necessary. |
- |
|
O |
O |
|
|
|
13.* |
Battery |
Check specific gravity. Check breather pipe for proper operation. |
- |
|
O |
O |
|
|
|
14. |
Change/Brake Pedal Shaft Pivol |
Apply lightly. |
Yamaha chain and cable lube or SAE 10W/30 motor oil. |
|
O |
O |
|
|
|
15.* |
A.C. Generator |
Replace generator brushes. Replace at initial 13.000 km (8.000 mi) and thereafter every 16,000 km [IQ.OOOmi) |
- |
|
|
|
|
Replace |
|
16. |
Brake/Clutch Lover Pivot Shaft |
Apply lightly |
Yamaha chain and cable lube or SAE 10W/30 motor oil. |
|
O |
O |
|
|
* It is recommended that these items be inspected and serviced by a Yamaha dealer or other qualified mechanic.
NOTES:
1) Engine oil type
2) Air Filter
The air filter should be cleaned more often than specified intervals if the machine is operated in extremely dust areas.