Chassis

Cable inspection and lubrication

Submitted by xjcdadmin on Mon, 06/14/2010 - 15:41

Cable inspection and lubrication steps:

• Remove the two screws that secure throttle housing to handlebar.

• Hold cable end high and apply several drops of lubricant to cable.

• Coat metal surface of disassembled throttle twist grip with suitable all-purpose grease to minimize friction.

•Check for damage to cable insulation. Replace any corroded or obstructed cables.

Steering Head Adjustment

Submitted by xjcdadmin on Mon, 06/14/2010 - 15:41

Steering Head Inspection

1.  Place the motorcycle on its centerstand, then elevate the front wheel.

2.  Check the steering assembly bearings. Grasp the bottom of the forks and gently rock the fork assembly back and forth. Adjust if any looseness can be detected.

Adjustment

Brakes

Submitted by xjcdadmin on Mon, 06/14/2010 - 15:41

FRONT BRAKE

Brake Fluid Inspection

1. Check the Brake fluid level. Replenish as required.

NOTE:
Use only DOT 3 or equivalent fluid from a sealed container.

Wheels, Bearings and Tires

Submitted by xjcdadmin on Mon, 06/14/2010 - 15:41

Front Wheel Bearings

 

1. Raise the front end of the motorcycle, and spin the wheel by hand. Touch the axle or front fork white spinning the wheel. Replace the bearings if any vibration is detected.


Note: It may be necessary to retract the brake pads from the disk in order to freely rotate the wheel.

Cables and Maintenance

Submitted by xjcdadmin on Mon, 06/14/2010 - 15:41

CABLE MAINTENANCE

NOTE:
See "Maintanance and Lubrication" intervals charts. Cable maintenance is primarily concerned with preventing deterioration and providing proper lubrication to allow the cable to move freely within its housing. Cable removal is straightforward and uncomplicated. Removal is not discussed within this section.