900RK

Fuel Petcock

Fuel petcock cleaning

1.      Turn the fuel petcock lever to the "RES". Remove the fuel pipe from the fuel petcock.

2.      Remove the seat, the fuel tank clamp, and the fuel-tank-retainer plate.

3.      Lift the tank and remove the drain cover and clean it with solvent. If gasket is damaged, replace.

Steering Head Bearings

Steering head adjustment

1. Raise the front end of the motorcycle so that there is no weight on the front wheel.

WARNING: Securely support the motorcycle so there is no danger of it falling over.

2. Grasp the bottom of the forks and gently rock the fork assembly backward and forward, checking for looseness in the steering assembly bearings.

Other Lubrication points

Cable inspection and lubrication

WARNING: Damage to the outer housing of the various cables, may cause corrosion and often free movement will be obstructed. An unsafe condition may result so replace such cables as soon as possible.

Lubricate the inner cable and cable end. If they do not operate smoothly, replace them.

Recommended lubricant: SAE 10W30 motor oil

Chapter 1. General Information

MOTORCYCLE IDENTIFICATION

Frame serial number

The frame seria number is stamped into the right side of the steering head pipe.

Starting serial number: XJ900RL 33F-001101

Tags:

Introduction

NOTE:

The motorcycle you have purchased may differ slightly from those shown in the photographs.

FEATURES

ENGINE

Tags:

Cable Routing

CABLE ROUTING

*1: Pass front brake switch lead and right handlebar switch lead behind air hose.
*2: Pass brake hose and throttle cable between air hose and meter stay.
*3: Pass clutch cable, clutch switch lead, left handlebar switch lead and starter cable behind air hose.

Lubrication Diagrams

LUBRICATION DIAGRAMS

Electrical

SPEEDOMETER/TACHOMETER

ELECTRICAL 1

ELECTRICAL 2

 

Suspension Components

FRONT FORK

REAR SHOCK ABSORBER

SWING ARM

• APPLY LITHIUM-BASE GREASE

Wheels and Brakes

FRONT MASTER CYLINDER

REAR MASTER CYLINDER

FRONT BRAKE CALIPER

REAR BRAKE CALIPER