System inspection
1. Apply the front brake for a few minutes and check to see if any brake fluid leaks out of the pipe joints, the master cylinder, or the actuating piston housing.
2. Check the fork for fork oil leakage.
3. Turn the anti-dive adjusting bolt to the maximum position.
Circuit diagram
Lighting system tests and checks
SPEEDOMETER/TACHOMETER
ELECTRICAL 1
ELECTRICAL 2
This chart specifies torque for standard fasteners with standard I.S.O. pitch threads. Torque specifications for special components or assemblies are included in the applicable sections of this book. To avoid warpage, tighten multi-fastener assemblies in a crisscross fashion, in progressive stages, until full torque is reached. Unless otherwise specified, torque specifications call for clean, dry threads. Components should be at room temperature.
INTRODUCTION
This chapter includes all information necessary to perform recommend inspection and adjustments. These preventative maintenance procedures, if followed, will insure more reliable vehicle operation and a longer service life. The need for costly overhaul work will be greatly reduced. This information applies not only to vehicles already in service, but also to new vehicles that are being prepared for sale. Any service technician performing preparation work should be familiar with this entire chapter.
Inspection
1. Remove the rear wheel and both shock absorbers. Grasp the swing arm and try to move it from side to side as shown. There should be no noticeable side play.
Fuel sender unit
1. Inspection
a. Remove the sender unit from the fuel tank.
b. Use a pocket tester (with ohm x 10 scale) for this check. Connect the pocket tester leads across the green lead and the black lead of the sender unit. The meter should show the following resistance at the specified fuel level. If not replace the sender unit.
CABLE ROUTING
*1: Pass front brake switch lead and right handlebar switch lead behind air hose.
*2: Pass brake hose and throttle cable between air hose and meter stay.
*3: Pass clutch cable, clutch switch lead, left handlebar switch lead and starter cable behind air hose.
Important information
1. All gaskets and seals should be replaced when an engine is overhauled. All gasket surfaces and oil seal lips must be cleaned.
2. Properly oil all mating engine and transmission parts and bearings during reassembly.
FRONT WHEEL
Removal
1. Place the motorcycle on the center stand.
2. Remove the speedometer cable from the speedometer.
3. Remove the front fender securing bolts and remove the fender.