750XS (MaximX)

Electrical Components

ELECTRICAL COMPONENTS 1

1 Ignition coil
2 Thermo switch
3 Thermo unit
4 Main switch
5 Sidestand switch
6 Battery
7 T.C.I, unit
8 Rectifier/Regulator
9 Oil level switch 
10 Rear brake switch 
11 Neutral switch

Draining the System

COOLANT DRAINING

Do not remove the radiator cap when the engine and radiator are hot.

1. Remove:
•Cap retainer 1 
 Radiator cap 2

2.  Place an open container under the engine.

Middle Gear Service

MIDDLE GEAR SERVICE

 

 

Switches

SWITCHES

Use Pocket Tester (90890-03112) on "Ohm x 1" scale to check the switches. Replace any "shorted" or opened element.

Main Switch

 

Switch position

Shaft and Rear Drive

SHAFT DRIVE

 

Refer to "CHAPTER 3". for the middle gear.

The following special tools are not available but can be constructed for the final gear disassembly and assembly:

 

Swingarm and Rear Shock Absorber

SWINGARM AND REAR SHOCK ABSORBER

1 Rear shock absorber
2 Swingarm
3 Bearing
4 Oil seal
5 Collar
6 Lock washer 
7 Left pivot shaft
8 Pivot cover
9 Right pivot shaft
10 Nut
11 Rubber boot
12
Spring band

Water Pump

REMOVAL AND DISASSEMBLY

NOTE:
Be sure to drain the coolant before disassembly of the cooling system components.

1. Drain the engine oil

 

Engine Assembly and Adjustment

Engine Removal

PREPARATION FOR REMOVAL

 

1. Remove all dirt, mud, dust, and foreign material before removal and disassembly.

2. Use proper tools and cleaning equipment. Refer to CHAPTER 1, "SPECIAL TOOLS."

Inspection and Repair