Steering Head
STEERING HEAD
A. Adjustment
Refer to "D. Reassembly" (below) for steering head adjustment procedure.
B. Removal
1. Remove the front wheel, front forks and handlebars.
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STEERING HEAD
A. Adjustment
Refer to "D. Reassembly" (below) for steering head adjustment procedure.
B. Removal
1. Remove the front wheel, front forks and handlebars.
3. Main switch
(Note: see previous section "Wheels" for removal of wheels)
B. Checking Brake Shoe Wear
1. Measure the outside diameter at the brake shoes with slide calipers.
Front brake shoe diameter 180 mm (7.09 in)
Replacement limit: 176 mm min. (6.93 in)
6. Middle gear (installation only, refer to page 67 for the middle gear adjustment)
a. Install the middle drive gear assembly with the proper size of shim(s) and secure it with the bearing retainers and new "TORX" screws.
Tightening torque: 2.5 m-kg (18 ft-lb)
1. Shims
5. Clutch assembly
a. Install the thrust plate onto the transmission main axle.
1. Thrust plate
b. Install the oil pump drive sprocket onto the main axle without the spacer collar and place the oil pump drive chain on its sprocket.
1. Oil pump drive sprocket
ELECTRICAL
A. Battery
1. The fluid level should be between the upper and lower level marks. Use only distilled water if refilling is necessary.
CAUTION:
CABLE ROUTING
XJ750K/MK/ML WIRING DIAGRAM
E. Final Gear Reassembly
1. Install the new rear drive pinion roller bearing. Heat the bare bearing to 150°C (302°F) and use an appropriately adapter to install the roller bearing outer race. Install the inner race onto the drive pinion.
2. Using the press tool No. 2 (special tool) and a press, install the guide collet, new oil seal, and roller bearing into the main housing in that order.