Gears, Starter Drive and Shift Drum

Submitted by xjcdadmin on Thu, 05/07/2009 - 16:03

MAIN AXLE AND MIDDLE DRIVE GEAR

1. Remove:
• Middle drive gear 1
• Main axle 2
• Bearing 3
• Dowel pins 4
• O-ring 5

A.C.G. SHAFT, STARTER DRIVE, AND CRANKSHAFT

1. Remove housing using Torx Driver #30 (90890-05245)

2. Remove:
• Oil spray nozzle 1
• A.C.G. shaft 2

Use Armature Shock Puller (90890-01290) and (90890-01291)3

3. Remove:
• Starter clutch assembly 1
• Crankshaft

5.  Bend the lock washer tab 1

6.  Remove:
• Starter idle gear shaft bolt 2
• Lock washer
• Stopper plate 
• Starter idle gear shaft 3
• Starter idle gear 4

SHIFT CAM AND DRIVE AXLE

1. Remove: 
• Guide bar 1  
• Shift forks
2

2. Remove:
• Neutral switch
• Bolts 2  
• Stopper plate 3
• Shift cam locating pin 4
• Shift cam 5

3. Remove:
• Drive axle bearing cover 1
• 5th wheel gear 2

4. Remove the drive axle assembly