Periodic Maintenance Intervals

 

 

     
     

Item

Remarks

EVERY

Break-in 1,000km (600mi)

6,000km (4,000mi) or 6 months

12,000km (8,000mi) or 12 months

Valve(s)*

Check valve clearance. Adjust if necessary.

Every 42,000 km (26,600 mi)

Spark plug{s)

Check condition. Clean or replace if necessary.

o

o

o

Air filter

Clean. Replace if necessary.

 

o

o

Carburetor*

Check idle speed/synchronization/starter operation. Adjust if necessary.

o

o

o

Fuel line*

Check fuel hose and vacuum pipe for cracks or damage. Replace if necessary.

 

o

o

• Engine oil

Replace (Warm engine before draining).

o

o

o

Engine oil filter*

Replace.

o

 

o

Final gear oil

Check oil level/oil leakage.

Replace every 24,000 (16,000) or 24 months.

Replace

o

o

Front brake*

Check operation/fluid leakage/See NOTE. Correct if necessary.

 

o

o

Rear brake

Check operation. Adjust if necessary.

 

o

o

Clutch

Check operation. Adjust if necessary.

 

o

o

Rear arm pivot*

Check rear arm assembly for looseness. Correct if necessary. Moderately repack every 24,000 (16,000) or 24 months.* *

 

 

o

Wheels*

Check balance/damage/runout. Repair if necessary.

 

o

o

Wheel bearings*

Check bearings assembly for looseness/damage. Replace if damaged.

 

o

o

Steering bearing*

Check bearings assembly for looseness. Correct if necessary. Moderately repack every 24,000 (16,000) or 24 months."*

o

 

o

Front forks*

Check operation/oil leakage. Repair if necessary.

 

o

o

Rear shock absorber*

Check operation/oil leakage. Repair if necessary.

 

o

o

Cooling system

Check coolant leakage. Repair if necessary. Replace coolant every 24,000 (16,000) or 24 months.

 

o

o

Fittings/Fasteners"

Check all chassis fittings and fasterners. Correct if necessary.

O

O

O

Center and sidestand*

Check operation. Repair if necessary.

o

o

O

Sidestand switch*

Check operation. Clean or replace if necessary.

o

o

o

Battery*

Check specific gravity. Check breather pipe for proper operation. Correct if necessary.

 

o

o

AC generator*

Replace generator brushes.

 

 

o

 

*: It is recommended that these items be serviced by a Yamaha dealer. **: Medium weight wheel bearing grease.

NOTE:
Brake fluid replacement:
1. When disassembling the master cylinder or caliper cylinder, replace the brake fluid. Normally check the brake fluid level and add the fluid as required.
2.  On the inner parts of the master cylinder and caliper cylinder, replace the oil seals every two years.
3.  Replace the brake hoses every four years, or if cracked or damaged.