Pistons, Starter, Generator and Pickup Coil

PISTON AND CAM CHAIN GUIDE

Mark each piston so it can be reinstalled in the appropriate cylinder. 
1. Remove: 
• Piston pin clips 1
• Piston pins 2

NOTE:  Before removing the piston pin clip, cover the crankcase with a clean rag so you will not accidentally drop the clip into the crankcase.

 

• Pistons
• Cam chain guide (Rear) 3

STARTER MOTOR AND GENERATOR

1. Remove: 
• Starter motor bolts 
• Starter motor assembly 1
• Generator cover 2

2. Remove:
• Stator coil 1
• Gasket 2

3.  Attach the rotor Holding Tool (90890-04043) 1

4.  Remove the rotor holding bolt 2

5.  Attach:
• Rotor Puller Adapter (90890-04052) 1
• Rotor Puller (90890-01080) 2

6.  Remove the rotor 3

PICKUP COIL

 

1. Disconnect:
• Oil level switch lead 1
• Neutral switch lead 2
• Pickup coil lead (from clamps 3 )

2. Remove:
• Timing plate 1
• Dowel pin 2
• Pickup coil assembly 3